AVAILABLE ALTERATIONS & SERVICES

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REPAIR FORM

Download and complete this form to include with your repair order.

SEND SUITS TO:

Aerostich
Attn: Repairs
8 South 18th Avenue West
Duluth, MN 55806

• Fill-in the appropriate information fields on your computer prior to printing, or print the blank form and write in the requested information. Include a copy along with your suit being sent for repair.
• Expedite repair services by including credit card information and pre-authorizing repair charges. You will only be charged for actual repair costs (plus shipping fees).
• We recommend using a traceable/insured shipping method to send us your repair order.

Questions about repair/refurbishment services? Call (800) 222-1994 or email repairs@aerostich.com

Repair & Refurbishment Services

CRASH REPAIRS?

Between 20 and 40 miles per hour, Roadcrafter suits usually sustain less than $250 of damage; between 40-70 miles per hour, $250-$500 of damage; 70-100 miles per hour, $500 or more. These figures are estimates - the actual amount of damage varies depending on the circumstances of each accident. A suit is "totaled" and cannot be repaired if the cost of the repairs exceeds half of the price of a new suit. You will be contacted with an itemized estimate of repairs needed, based on time and materials, before work is begun. Garment should be cleaned and pads removed before returning. Cleaning service available. Garments are usually completed and shipped within two weeks. Contact us with any questions.

CLEANING INSPECTION AND WATER REPELLENT SERVICE

Complete washing, general inspection, and water repellent service for Roadcrafter and Darien suits. A detailed inspection of the hook & loop, zippers, stitching, fabric, and laundering with NikWax wash-in water repellent. Stain removal is not guaranteed, but suits will smell nicer and will work better in the rain. If sewing repairs or pad replacements are needed, you will be contacted with an estimate.
One Piece #255 $50.00
Jackets #256 $30.00
Pants #257 $30.00

WATER REPELLENT ZIPPER RETRO-FIT

Complete replacement of the original main and leg zippers on Roadcrafter suits with highly water repellent custom Aerostich zipper. Add up to 90% more water resistance from the moisture protection of the original zipper. This zipper is standard on all 2011 and newer Roadcrafter suits.
One Piece Roadcrafter (Main and Leg) #289 $95.00*
Roadcrafter Pants #299 $85.00*

Roadcrafter Alterations

Please call at 800.222.1994 or 218.722.1927 to place an order for a suit alteration. We manufacture Roadcrafter suits in many stock colors and 26 standard "off the rack" sizes (34 to 50, most in short, regular, and long lengths) for a precise fit. In addition, most custom size alterations and optional features may be added at any time, (alterations at the time of manufacture are preferred). Custom-altered suits are not returnable for refund or exchange. Additional alterations or adjustments can be made at the purchaser's expense. Some alterations are not available in combination. (i.e. mid gusset and v-gussets, together.)

Roadcrafter Custom Sleeve Length Shorten or lengthen up to a total of 2" above elbow, below elbow, or a combination of both. #201 $60.00*	Roadcrafter Custom Leg Length Shorten or lengthen up to a total of 3" above knee, below knee or a combination of both. Price includes both legs. (Length adjustment of rise is not available.) As a general rule you will lose thigh map pocket hook and loop if you shorten more than 2" above the knee. #202 $60.00*
Roadcrafter Upper Body Gusset A V-shaped panel from the waist to the sleeve on each side of the suit meets another V-shaped panel from the elbow to the armhole, providing additional shoulder and arm ease. Increases comfort with narrow bars as well as for riders with athletic builds. Both one and two piece Roadcrafters. Add up to 2" at each side. #203 $60.00*	Roadcrafter Extended Gusset For larger riders. A V-shaped panel begins just below the underside of the elbow and widens upward to the armhole. It continues down along the sides of the torso through the upper thigh, tapering to end near the knee. Add up to 2" at each side. For one piece Roadcrafters and Roadcrafter jackets only. #211 $65.00*
Roadcrafter Mid Gusset Inconspicuous gusset added at both side seams to make the waist/tummy area larger. Gussets begin at the upper sleeve, near the underside of the armhole, and widen to the waist, then taper to end near the hips. Add up to 2" at each side. For one piece Roadcrafters and Roadcrafter jackets only. #207 $65.00*	Roadcrafter Ellipse A 2" ellipse is installed across the lower back and tapers to each side, increasing the forward lean of the suit. Tilts the torso forward 5 degrees compared to standard suits. Roadcrafter one piece only. Available as a separate zip-in panel for two piece suits; see Suit Accessories. #206 $60.00*
Roadcrafter Jacket Hem Flair A gusset on each side, sewn from the waist tab, that widens to an additional 1 1/2" on each side at the jacket hem. Provides a looser fit around the hips. #208 $50.00*	Knee Slider Velcro An oval area of Velcro loop that allows the installation of knee slider pucks on one and two piece Roadcrafter suits. Plenty of room for perfect placement. Seam taped behind. Black velcro loop only. #212 $60.00*
Sleeve Pen/Pencil Pocket For holding a pen, grease pencil or tire gauge. Color matching Cordura fabric. Seam sealed behind. Specify location: right upper sleeve, left upper sleeve, or left forearm. Upper sleeve not available on Darien. Existing suits add $15.00. #230 $40.00*	Additional Forward Rotated Sleeves All suit sleeves are optimized for most sport-standard riding positions. This alteration adds even more for ‘extreme’ riding positions (like GSXR, YZF, etc...). About forty pieces changed to reposition front/chest/arms. Makes a comfort difference on supersport and 'race-replica' bikes. #213 $85.00**
Knee Gusset A short elliptical strip inserted along both sides of the pant leg at the knee, providing for a slightly roomier fit in the knees. #214 $60.00*	Reflective Delete (Not Shown) For maximum stealth-mode riding, color matched fabric in place of any (or all) of the 3M Scotchlite reflective areas. Inconspicuity for secret agents and black ops riding. Also makes flash photography posing easier. Jackets #224 $40.00 Pants #225 $30.00 One Piece #226 $60.00
Install an Aerostich Label Patch Mounts to left shoulder, seam taped behind. 4.75" x 1.25". (Dariens and Roadcrafters). Existing suits add $20. #232 $15.00	Install an American or Canadian Flag Sew on an embroidered flag to the lower left of the front logo pocket on Roadcrafters and the upper left of the logo pocket on Darien Jackets. Specify Canadian or U.S. flag., and flag size. Canadian (2" x 1", 3" x 1.5", 3.75" x 2"), U.S. (1.75" x 1", 2.5" x 1.5", 3.5" x 2"). Existing suits add $20. USA #233 $15.00 Canada #237 $15.00
Install Rider Supplied Patch Custom installation of your favorite patch. For a removable option, we add hook & loop. Seam taped behind. Installation of multiple patches in the same area (right sleeve, right chest, etc.) is available at a reduced price. Call for more information. Existing suits add $20. Patch Installed #235 $15.00 Removable Patch Installed #236 $25.00	Install Velcro-removable Rider Supplied Patch (Not Shown) Existing suits add $15. #236 $25.00
	Cleaning Inspection and Water Repellent Service (Not Shown) One Piece #255 $50.00 Jackets #256 $30.00 Pants #257 $30.00

*Add $50.00 per alteration to existing garments.
**New Construction only.

Darien Alterations

Please call at 800.222.1994 or 218.722.1927 to place an order for a suit alteration. We manufacture Darien Jackets and Pants in many stock colors and standard "off the rack" sizes (36-54, even sizes) for a precise fit. In addition to this, most custom size alterations and optional features may be added at anytime to any garment. Custom-altered jacket and pants are not returnable for refund or exchange. Additional alterations or adjustments can be made at the purchaser's expense.

Custom Sleeve Length Shorten or lengthen up to a total of 2" above elbow, below elbow, or a combination of both. #201 $60.00*	Custom Leg Length Shorten or lengthen up to a total of 3" above knee, below knee or a combination of both. Price includes both legs. (Length adjustment of rise is not available.) As a general rule you will lose thigh map pocket hook and loop if you shorten more than 2" above the knee. #202 $60.00*
Jacket Hem Flair A gusset on each side, sewn from the waist tab, that widens to an additional 1 1/2" on each side at the jacket hem. Provides a looser fit around the hips. #208 $50.00*	Darien Anti-Flutter Tabs Small Velcro Tabs on upper sleeve that adjusts sleeve size. Darien only. Existing suit fee $10.00. #234 $40.00*
Darien Liner Sleeve Length Add or shorten sleeves by up to 4". #251 $40.00**	Hip/Seat Ease Gusset AKA "Gail's Gusset". Inserts a lens shaped side-seam gusset, between the zipper and the back of the pant, tapering from the waistband to mid-thigh on each outside seam, beneath the flap over the zipper. Almost invisible. Gives riders with a round-shaped bottom more ease and comfort to sit than the regular straight-leg cut of the standard pattern. Up to 2" each side. #263 $60.00*
	Cleaning Inspection and Water Repellent Service (Not Shown) Jacket #256 $30.00 Pants #257 $30.00

*Add $50.00 per alteration to existing garments in this box.
**New Construction only

Kanetsu and Fleece Alterations

Please call at 800.222.1994 or 218.722.1927 to place an order for a Kanetsu or fleece alteration. We manufacture our Kanetsu and fleece items in many sizes (Small to XXLarge or 36-54, depending on the product) for a precise fit. Custom-altered items are not returnable for refund or exchange.

Fleece Pant Length Add or shorten by up to 5". New construction only. #253 $30.00	Fleece Jacket Sleeve Length Add or shorten sleeves by up to 5". New construction only. #254 $30.00
Kanetsu Sleeve Length Add or shorten sleeves by up to 2.5". New construction only. #252 $50.00	Zip-Off Sleeve Length Kanetsu AIRVANTAGE®, Wind Blocker or WINDSTOPPER®. Add or shorten sleeves up to 4". New construction only. #240 $25.00