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AVAILABLE ALTERATIONS & SERVICES

Repair & Refurb Services
Roadcrafter Alterations
Darien Alterations
Kanetsu and Fleece Alterations

SEND SUITS TO:

Aerostich
Attn: Repairs
8 South 18th Avenue West
Duluth, MN 55806

REPAIR FORM

Download and complete this form to include with your repair order.

Right-Click: 'Save As...'

  • Print the blank form and write in the requested information. Include a copy along with your suit being sent for repair.
  • Expedite repair services by including credit card information and pre-authorizing repair charges. You will only be charged for actual repair costs (plus shipping fees).
  • We recommend using a traceable/insured shipping method to send us your repair order.

Questions about repair/refurbishment services? Call (800) 222-1994 or email repairs@aerostich.com

Derek Bolanger - Thanks for the protection.
Crash Repairs

Between 20 and 40 miles per hour, Roadcrafter suits usually sustain less than $250 of damage; between 40-70 miles per hour, $250-$500 of damage; 70-100 miles per hour, $500 or more. these figures are estimates - the actual amount of damage varies depending on the circumstances of each accident. A suit is "totalled" and cannot be repaired if the cost of the repairs exceeds half of the price of a new suit. You will be contacted with an itemized estimate of repairs needed, based on time and materials, before work is begun. Garment should be cleaned and pads removed before returning. Cleaning service available. Work is usually completed and shipped within two weeks.

Other Repairs?
Broken zippers, torn linings, melted ballistics and other repairs are estimated based on the materials and labor involved. Replacing a zipper or some hook and loop is usually between $30 and $60, but we will contact you with an estimate before performing any work. >> More Info

Crash Repairs Crash Repairs

"Hello - I just want to say thank you!!!! I was on the Adirondack Northway this past Saturday morning rolling along at 80 mph when a deer just appeared over the guard rail. With zero reaction time I scored a direct hit. After a few good tumbles and a long slide on my back I got up and walked away without a scratch. Yes, I got some lumps and bruises but not a scratch.

This Darien Light jacket with optional standard back protector and regular Darien pants did more than I would have dreamed they could to protect me.

Please keep up the good work.
Best Regards,
Jack Phelps
P.S. I just ordered a new Darien suit"

Repair & Refurbishment Services

CRASH REPAIRS?

Between 20 and 40 miles per hour, Roadcrafter suits usually sustain less than $250 of damage; between 40-70 miles per hour, $250-$500 of damage; 70-100 miles per hour, $500 or more. These figures are estimates - the actual amount of damage varies depending on the circumstances of each accident. A suit is "totaled" and cannot be repaired if the cost of the repairs exceeds half of the price of a new suit. You will be contacted with an itemized estimate of repairs needed, based on time and materials, before work is begun. Garment should be cleaned and pads removed before returning. Cleaning service available.

Repair times vary— for more exact repair lead times, give us a call (800) 222-1994. For more information, please contact us at repairs@aerostich.com.

CLEANING INSPECTION AND WATER REPELLENT SERVICE

Complete washing, general inspection, and water repellent service for Roadcrafter and Darien suits. A detailed inspection of the hook & loop, zippers, stitching, fabric, and laundering with NikWax wash-in water repellent. Stain removal is not guaranteed, but suits will smell nicer and will work better in the rain. If sewing repairs or pad replacements are needed, you will be contacted with an estimate.
One Piece #255 $80.00
Jackets #256 $50.00
Pants #257 $40.00

WATERPROOF ZIPPER UPDATE

Complete replacement of the original main and leg zippers on Roadcrafter suits with highly water repellent custom Aerostich zipper. Add up to 90% more water resistance from the moisture protection of the original zipper. This zipper is standard on all 2011 and newer Roadcrafter suits.
One Piece Roadcrafter (Main and Leg) #289 $100.00
Roadcrafter Pants #299 $85.00

Roadcrafter Alterations

Please call at 800.222.1994 or 218.722.1927 to place an order for a suit alteration. We manufacture Roadcrafter suits in many stock colors and 26 standard "off the rack" sizes (34 to 50, most in short, regular, and long lengths) for a precise fit. In addition, most custom size alterations and optional features may be added at any time, (alterations at the time of manufacture are preferred). Custom-altered suits are not returnable for refund or exchange. Additional alterations or adjustments can be made at the purchaser's expense. Some alterations are not available in combination. (i.e. mid gusset and v-gussets, together.)

Roadcrafter Custom Sleeve Length

Shorten or lengthen up to a total of 2" above elbow, below elbow, or a combination of both.

#201 $75.00*

Roadcrafter Custom Leg Length

Shorten or lengthen up to a total of 3" above knee, below knee or a combination of both. Price includes both legs. (Length adjustment of rise is not available.) As a general rule you will lose thigh map pocket hook and loop if you shorten more than 2" above the knee.

#202 $75.00*

Roadcrafter Upper Body Gusset

A V-shaped panel from the waist to the sleeve on each side of the suit meets another V-shaped panel from the elbow to the armhole, providing additional shoulder and arm ease. Increases comfort with narrow bars as well as for riders with athletic builds. Both one and two piece Roadcrafters. Add up to 2" at each side.

#203 $75.00*

Roadcrafter Extended Gusset

For larger riders. A V-shaped panel begins just below the underside of the elbow and widens upward to the armhole. It continues down along the sides of the torso through the upper thigh, tapering to end near the knee. Add up to 2" at each side. For one piece Roadcrafters and Roadcrafter jackets only.

#211 $75.00*

Roadcrafter Mid Gusset

Inconspicuous gusset added at both side seams to make the waist/tummy area larger. Gussets begin at the upper sleeve, near the underside of the armhole, and widen to the waist, then taper to end near the hips. Add up to 2" at each side. For one piece Roadcrafters and Roadcrafter jackets only.

#207 $75.00*

Roadcrafter Ellipse

A 2" ellipse is installed across the lower back and tapers to each side, increasing the forward lean of the suit. Tilts the torso forward 5 degrees compared to standard suits. Roadcrafter one piece only. Available as a separate zip-in panel for two piece suits; see Suit Accessories.

#206 $75.00*

Roadcrafter Jacket Hem Flair

A gusset on each side, sewn from the waist tab, that widens to an additional 1 1/2" on each side at the jacket hem. Provides a looser fit around the hips.

#208 $60.00*

Knee Slider Velcro

An oval area of Velcro loop that allows the installation of knee slider pucks on one and two piece Roadcrafter suits. Plenty of room for perfect placement. Seam taped behind. Black velcro loop only.

#212 $75.00*

Sleeve Pen/Pencil Pocket

For holding a pen, grease pencil or tire gauge. Color matching Cordura fabric. Seam sealed behind. Specify location: right upper sleeve, left upper sleeve, or left forearm. Upper sleeve not available on Darien.
Existing suits add $15.00.

#230 $40.00*

Additional Forward Rotated Sleeves

All suit sleeves are optimized for most sport-standard riding positions. This alteration adds even more for ‘extreme’ riding positions (like GSXR, YZF, etc...). About forty pieces changed to reposition front/chest/arms. Makes a comfort difference on supersport and 'race-replica' bikes.

#213 $100.00**

Knee Gusset

A short elliptical strip inserted along both sides of the pant leg at the knee, providing for a slightly roomier fit in the knees.

#214 $75.00*

Reflective Delete (Not Shown)

For maximum stealth-mode riding, color matched fabric in place of any (or all) of the 3M Scotchlite reflective areas. Inconspicuity for secret agents and black ops riding. Also makes flash photography posing easier.

Jackets #224 $50.00
Pants #225 $30.00
One Piece #226 $75.00

Contrasting Color Thread

Roadcrafter and Darien suits are available on special order with color contrasting stitching. For example, you could have a black Roadcrafter with silver stitching and gray ballistic abrasion areas. All thread, body and ballistic colors are available, including custom ballistics thread colors. Blue with Taupe stitching? Eeewww.
Click the image to see detail.

#345 $45.00**

Custom Ballistics Colors

We usually offer about a dozen choices in addition to the standard colors. Call for free swatches. Ballistics are sold in complete sets only. Mix and match all combinations of ballistics and suit colors with our color picker.
#204 $75.00*

Camera Pocket Loop

Section of loop placed above the logo pocket on any textile Aerostich Jacket or Suit. Includes mated adhesive hook and an attachable safety cord, allowing you to attach a small video camera, like a GoPro Hero 3+. Superior point-of-view compared to helmet or handlebar mounted camera placement. Wears un-noticabley as part of your jacket or suit. Tested for thousands of miles in all types of weather. #344 $35.00*

Pen/Gauge Pocket

Add a pocket to the outside calf of a Roadcrafter Suit or Pants for an easy to access storage pocket for a pen, tire gauge, screwdriver or other small tools. #341 $35.00*

Install an Aerostich Label Patch

Mounts to left shoulder, seam taped behind. 4.75" x 1.25". (Dariens and Roadcrafters).
Existing suits add $20.

#232 $15.00

Install an American or Canadian Flag

Sew on an embroidered flag to the lower left of the front logo pocket on Roadcrafters and the upper left of the logo pocket on Darien Jackets. Specify Canadian or U.S. flag., and flag size. Canadian (2" x 1", 3" x 1.5", 3.75" x 2"), U.S. (1.75" x 1", 2.5" x 1.5", 3.5" x 2").
Existing suits add $20.

USA #233 $15.00
Canada #237 $15.00

Install Rider Supplied Patch

Custom installation of your favorite patch. For a removable option, we add hook & loop. Seam taped behind. Installation of multiple patches in the same area (right sleeve, right chest, etc.) is available at a reduced price. Call for more information.

Patch Installed #235 $15.00*
Patch Installed with clear vinyl overlay #2335 $25.00*
Removable Hook & Loop Patch Installed #236 $25.00*

Cleaning Inspection and Water Repellent Service (Not Shown)

One Piece #255 $75.00
Jackets #256 $45.00
Pants #257 $35.00

*Add $75.00 per alteration to existing garments.
**New Construction only.


Darien Alterations

Please call at 800.222.1994 or 218.722.1927 to place an order for a suit alteration. We manufacture Darien Jackets and Pants in many stock colors and standard "off the rack" sizes (36-54, even sizes) for a precise fit. In addition to this, most custom size alterations and optional features may be added at anytime to any garment. Custom-altered jacket and pants are not returnable for refund or exchange. Additional alterations or adjustments can be made at the purchaser's expense.

Custom Sleeve Length

Shorten or lengthen up to a total of 2" above elbow, below elbow, or a combination of both.

#201 $75.00*

Custom Leg Length

Shorten or lengthen up to a total of 3" above knee, below knee or a combination of both. Price includes both legs. (Length adjustment of rise is not available.) As a general rule you will lose thigh map pocket hook and loop if you shorten more than 2" above the knee.

#202 $75.00*

Jacket Hem Flair

A gusset on each side, sewn from the waist tab, that widens to an additional 1 1/2" on each side at the jacket hem. Provides a looser fit around the hips.

#208 $60.00*

Zip-in Liner Zippers (V)

A second internal pair of zippers allowing a Darien TLTec Fleece or Kanetsu Electric Liner to be zipped into the unlined outer Darien or Darien Light Jacket.

#375 $75.00**

Darien Liner Sleeve Length

Add or shorten sleeves by up to 4".

#251 $40.00**

Hip/Seat Ease Gusset

AKA "Gail's Gusset". Inserts a lens shaped side-seam gusset, between the zipper and the back of the pant, tapering from the waistband to mid-thigh on each outside seam, beneath the flap over the zipper. Almost invisible. Gives riders with a round-shaped bottom more ease and comfort to sit than the regular straight-leg cut of the standard pattern. Up to 2" each side.

#263 $75.00*

Pant Leg Heat Shield

Nomex panels added to the inside calf/ankle area of Darien, AD1 or Falstaff pants to provide a protective barrier between your riding pants and hot exhaust pipes to prevent fabric from melting or burning.

#304 $75.00*

Cleaning Inspection and Water Repellent Service (Not Shown)

Jacket #256 $45.00
Pants #257 $35.00

*Add $75.00 per alteration to existing garments in this box.
**New Construction only


Kanetsu and Fleece Alterations

Please call at 800.222.1994 or 218.722.1927 to place an order for a Kanetsu or fleece alteration. We manufacture our Kanetsu and fleece items in many sizes (Small to XXLarge or 36-54, depending on the product) for a precise fit. Custom-altered items are not returnable for refund or exchange.

Fleece Pant Length

Add or shorten by up to 5".
New construction only.

#253 $40.00

Fleece Jacket Sleeve Length

Add or shorten sleeves by up to 5".
New construction only.

#254 $40.00

Kanetsu Sleeve Length

Add or shorten sleeves by up to 2.5".
New construction only.

#252 $50.00

Zip-Off Sleeve Length

Kanetsu AIRVANTAGE®, Wind Blocker or WINDSTOPPER®. Add or shorten sleeves up to 4".
New construction only.

#240 $40.00

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