Zipper Slider Replacement Kits - Wrist (RC and Darien)

Customer Reviews (5)

Not as easy as it appearsReview by David

I replaced the broken leg zipper without any trouble, but the smaller wrist zipper was a real bear. The cuffed material as it's hemmed leaves no room to maneuver the replacement slider into place, Of course, it's this same hemmed cuff that makes the RC such a well-made suit. Each time I tried to slide the slider into the small space between the hemmed cuff, the zipper would unzip, thus causing another problem which was zipping the zipper up by hand. So I tried holding the hemmed material away from the zipper ends while pushing the zipper head into place. Good luck with that. I finally, somehow, was successful in sliding the head onto the properly matched up zipper, but wow, my fingers and hands had a real workout. (Posted on 5/3/17)

You can do it* (with determination, steady hands and good eyesight)Review by Sean Smith

After receiving my replacement zippers free of charge, I read the instructions hoping to find all sorts of tricks and diagrams, and when I found no such thing, I took my beloved Roadcrafter to a local motorcycle leather repair shop.

The nice woman there told me that it is very, very hard to remove the zipper stops, get the slider on, and then crimp on new stops. She said that what she would do instead was open up the seam behind the zipper, put the new zipper on, and stich it up. All for $12 a zipper. This seemed way too good to be true, and I doubted her ability to close the seam properly, apply seam tape, reinstall the liner, and make everything 100% watertight.

Next I called around Portland's shoe repair shops, and none would touch a motorcycle suit.

I ended up back at home watching youtube videos of other people working on zippers, and reading what I could.

Here's how I did it:

-The instructions say to pinch the stops with needle nose pliers, but I used larger wire cutters instead. Sloppiness on my first try frayed the zipper tape slightly, but by the third one I had it figured out. I placed the teeth on the flat part of the stop that faces the inside of the zipper (the stop is U-shaped, so this would be the bottom of the 'U') and the side toward the edge of the zipper and with three to five squeezes managed to open up the 'U' to the point that it would fall off.

-Next step is to slide the old broken zipper pull off. Before you do this, use forceps or whatever is handy to loosen the fabric that's folded over and stitched at the end of the cuff. With the old slider still connected, there's no risk of the zipper coming apart while you do this. Once things are a little more opened up, remove the old slider being careful not to let the zipper separate.

-Now comes the truly hard part. After completing this, I feel as though I could probably perform actual wrist surgery. One does not simply slide the new slider into place. First, pry it apart until the small end is noticeably larger. You'll make no progress until you do this. Now, get the fabric at the end of the cuff folded over and out of the way. I used forceps to work it loose for a few minutes, then removed them at the last second for more room to work. Folding the fabric over gives you the room and vision you need to install the slider, but it has a nasty side effect: it squishes the zipper tape into a sort of 'S' shape. To counter this, I pinched the zipper with my thumb and forefinger as close to the end as possible and installed the slider at an angle on the tape at first, then wiggled side-to-side to work it on. The first one took an hour and was very frustrating, the second one took five minutes and only made my fingers a little sore.

-Last step (although you'll feel as though you already conquered the world at this point) is just crimping the new ends on. I used straight pliers to get them started, then gave em a good squeeze with the backside (grip side?) flats on my wire cutters. This part is super easy.

I probably could have just lied to the shoe repair place and said it was a zipper pull on a boot, but now that I've gone and done it myself, I feel like a million bucks and am seriously considering going back to school to become a surgeon. The sense of accomplishment is overwhelming! (Posted on 12/2/14)

Replacement ZippersReview by John

If you have the temperament the effort to replace the zipper sliders is well worth it. On the other hand, if you are of short temper and no patience then forget it. The sleeve cuffs are sorta hard to deal with. Plan on 1/2 a day to do this if aggravated and 15 minutes if you are a whiz! At least your zippers will work properly afterwards. (Posted on 11/25/12)

Zipper Repair KitReview by SpyderAnn

Took the kit to a shoe repair shop and had them replace the zipper pull. Saved $5.00 from their price and we still have plenty of replacements left over for future repairs. (Posted on 9/15/11)

Tip: if you're having tro...Review by Wilder Grippo

Tip: if you're having trouble getting your replacement zipper on, try gently prying the slot open (very little) with a thin screwdriver. I struggled for an hour with the new zipper until I did this and it went on easily. You can then crimp it back closed with a pair of pliers once it's on.
(Posted on 5/15/09)