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Sizing Guide

Roadcrafter Classic & Cousin Jeremy Pants Sizing

Finding the right size for Roadcrafter Classic and Cousin Jeremy pants can be a little tricky, so we’ve created the helpful tool below to make it easier. These pants are designed to zip directly to the waist of a Roadcrafter Classic or Cousin Jeremy jacket, but they can also be worn on their own using a bib converter (sold separately).

Or use the chart below...

*Alterations may be needed in certain situations. Review alteration options here. If your measurements aren't listed, please contact us for sizing assistance.

Roadcrafter Classic and Cousin Jeremy Pants Sizing Chart

Jean Size x Inseam	Roadcrafter Classic/Cousin Jeremy Equivalent
28 x 29	34 Regular
30 x 28	36 Short
30 x 30	36 Regular
30 x 30.5	36 Long
32 x 29	38 Short
32 x 30.5	38 Regular
32 x 31	38 Long
34 x 30	40 Short
34 x 31	40 Regular
34 x 32	40 Long
36 x 30.5	42 Short
36 x 32	42 Regular
36 x 33	42 Long
38 x 31	44 Short
38 x 33	44 Regular
38 x 33.5	44 Long
40 x 32	46 Short
40 x 33.5	46 Regular
40 x 34	46 Long
42 x 33	48 Short
42 x 34	48 Regular
42 x 35	48 Long
44 x 33.5	50 Short
44 x 35	50 Regular
44 x 36	50 Long
46 x 34	52 Short
46 x 36	52 Regular
46 x 36.5	52 Long
48 x 35	54 Short
48 x 36.5	54 Regular
48 x 37	54 Long

Mix & Match Color Selector

Please Note: Certain size and color combinations may be available from stock for immediate shipping. If the size and color you order is not in stock, we will contact you. Current production times are 3-4 weeks.

All in-stock Aerostich products and RiderWearHouse Catalog items ordered before 1pm CST will be shipped within 2 business days.
If a specific size and color of Aerostich suit is not in inventory, we will notify you with an estimated delivery date. Production time varies.
All standard Aerostich items may be sent back within 30 days of receipt for a refund, but the item(s) being returned must be in new condition.

Visit our shipping page for more information.

If you happen to need a different size, just return the suit and we'll ship out a replacement free of charge (domestic ground shipments only). Learn More »

Pairs well with

Lighter-weight yet strong HT200 Denier Nylon TLTex® fabric with added 500 Denier abrasion-resisting areas at the elbow, shoulder and knees to provide increased abrasion resistance. Six removable oversized visco-elastic TF3 or TF6 impact pads provide additional abrasion and impact protection at the elbow, shoulder and knees, too.

Except for lighter HT200D Nylon replacing the 500D Cordura, all other details and features are the same as the Roadcrafter Classic Two Piece.

Four Jacket/Pant colors: black, grey, hi-viz, or tan. Three abrasion area colors: black, grey, or hi-viz. Women's sizes feature a smaller neck, narrower shoulders, more defined waist and extra hip room. Men's 34 regular, 36-54 short, regular or long. Women's 2-20 short, regular or long. Choose TF3 or TF6 armor. Made in America.

Mix & Match Color Selector »

All Roadcrafters are available in more than sixty in-stock sizes, with a wide range optional fitting-alterations if needed. Men’s models are stocked by suit (chest) size in ‘short’, ‘regular’ and ‘tall’ versions. Women’s models are stocked by dress size in short, regular and tall versions, too. Inventoried stock sizes are shipped within 24 hours.
Roadcrafters are intended to fit nicely over a layer of street clothing, so if you wear a size 40R men's blazer or sport coat…or a size 8L women’s dress…select the same size Aerostich jacket or suit. If you’re unsure of your size, see the sizing chart guidelines, or contact us (218-722-1927, service@aerostich.com)
and we’ll help you get the right fit. We will ask for information about
your height, weight, chest/suit or dress size, and your jeans or pants
‘waist x inseam’ size.
Find detailed information about ordering optional alterations, non-stock colors and specialized features here. Standard suit colors are mix & match Black, Grey, Hi-Viz, and Tan body areas with your choice of Black, Grey, Silver, Hi-Viz abrasion areas. Request free color swatches here.

Naturally, you want any crash outcome with as little injury as possible. If your garment is destroyed in the process, fine. Like a spent car airbag or crumplable auto-body sacrifices itself. Many experienced riders feel it's better to have something lighter and more comfortably everyday-wearable, even if it means replacing or repairing the garment after experiencing a significant incident.

Aerostich lightweight gear is intended to provide ‘just enough’ for whatever kind of accident scenario can be reasonably foreseen. So there’s a double-layer seat on all suits and pants, and two layers everywhere else one might apply higher abrasion pressure during a spill. Beneath the elbow/shoulder/knee areas there’s also a curved plastic shell over the energy-absorbing impact material. All ‘light’ Aerostich gear also contain a hidden layer of tougher 500D Cordura, located just behind each armor section.

Still, ‘Lights’ are best for moderate speeds. Personally I am ok with them to about 65 mph, rationalizing I’d probably hit the pavement at less because of braking prior to crashing. For riders who spend a fair amount of time at 70 mph and above, which means a lot of freeway time, we still like 500D Cordura garments better. But also note we’ve received many reports about good outcomes after higher-speed crashes in 'Lights'…and zero reports they performed worse than expected.

–Mr. Subjective, 2014

The Roadcrafter Classic is the original Aerostich suit, updated and refined over the years.

Name: Men's Roadcrafter Classic Light Pants
Brand: Aerostich
SKU: 364
Price: 997.0 USD
Availability: InStock

Recommended for Performance, Sport, and Commute Riders.

Each Roadcrafter Classic is about attention to detail, real-world riding needs, and meticulous craftsmanship.

It's constructed of milspec 500 Denier TLTex™ outer fabric, ballistic nylon, and a high pic Supernyl lining fabric. This suit was created to be an armored coverall constructed along the lines of a leather rider's suit, but in textiles. The primary focus of this suit is commuting and ease-of-use. Available in one-piece and two-piece versions for ultimate versatility.

Need Help with Sizing?
Try our Sizing Tool or give us a call at 800.222.1994.

Click here to see detailed Roadcrafter Classic Two Piece feature image.

Ease of Access

Waterproof Main & Leg Entry Zippers

Highly water-repellent molded teeth
90% more water-resistant than original zippers
Locking Sliders
Sealed Zipper Tape
Covered side zips allow access to pants
Two-piece suit has internal pants pockets

Men's Roadcrafter Classic One Piece Suit

Comfort Fit

Made For Riders

Articulated knee
TF3 or TF6 armor included
Ultrasuede® collar for comfort
Waist hook & loop adjustment tabs
Ankle hook & loop adjustment tabs
Wrist tabs
Gusseted wrist with locking slider

Modern Options

Venting & Visibility

Two-way back vent
Zippered underarm vents
3M Scotchlite® Reflective across the back and at ankles
Dual-zipper sliders

Storage

Pockets Galore

Cargo pocket with veritcal zipper (able to hold one liter bottle)
Inside chest pocket with secure hook & loop
Hand warmer pockets
Two-way pockets
Right thigh pocket with zipper enclosure
Chest pocket with hook & loop closed flap
Glove pocket
Right sleeve zippered pocket

Ten Seconds or Less

Get your stopwatch. The Roadcrafter’s exclusive zipper configuration requires less of your effort and almost none of your time. Unlike conventional suits, you can shed a Roadcrafter one or two piece suit in under ten seconds . Just ten seconds and you’ll be wearing nothing but your street clothes. Aerostich Roadcrafter suits are designed to be worn over them, without the hassle of changing clothes to match weather and riding conditions. And a Roadcrafter is just as fast to get into, so you can get out of town. Zip yourself into a Roadcrafter, and ten seconds later you’ll wonder why anyone would want to wear conventional riding gear.

Putting on One-Piece Roadcrafters

This trick may make using your suit easier: Before you put on the suit, always separate (open) the main zipper by sliding both sliders up to the top. Then hold the open suit in front of you - grab it at the chest opening with you facing into the zipper (as though you were greeting the empty suit) - and step into the right leg. After pulling on both sleeves, grasp the two adjacent main zipper slider pulls, sandwiching them between the first three knuckles of your right hand. Then feed the other side of the zipper into these sliders. It's just like starting a jacket zip, except the lower of the two sliders goes downward all the way to the ankle. To exit the suit, reverse. Some of our new customers practice this technique a few times in front of a mirror to internalize the sequence.

-- Mr Subjective 9/00

TLTex™ Fabric Technology

TLTexThe TLTex™ fabric membrane contains 9 billion microscopic pores per square inch, each one 20,000 times smaller than a drop of water but 700 times larger than a water vapor molecule. So while perspiration can get out, it's tough for outside wetness and wind to get in. It wears cooler than leathers in the heat, warmer than leathers in the cold, and drier under all conditions. All seams are hot-tape sealed.

A Suitcase You Can Wear

There’s no such thing as too many pockets, and it’s a good thing, because our one-piece suit has ten of them. The Roadcrafter is fully lined with free-floating nylon taffeta so it slides on right over your clothes. There's one inner pocket with Velcro closure for valuables and nine exterior pockets. Velcro closure tabs at the waist, wrists, and ankles allow a precise fit and minimize wind leaks. The gusseted wrist zippers, underarm vent zippers, and two-way back vent zipper provide good ventilation in all temperatures. Roadcrafter suits are exceptionally comfortable from 50º to 90º when worn over everyday clothes.

Lightweight and Strong

Aerostich suits weigh less than leathers, so you can easily wear them over your street clothes, and they’re as tough as they are light. All seams are double-stitched using heavy #69 bonded nylon thread. The seat has a double layer of fabric, and the shoulders, elbows, forearms, knees, and shins are protected with a layer of 1050 denier, urethane-coated ballistics nylon.

Handmade in America by Sewing Experts

A look inside the Aerostich factory in Duluth, Minnesota to see the handcrafted quality that goes into every Aerostich garment and product, including our motorcycle suits.

Men's Roadcrafter Classic Light Pants